![]() ![]() This is the highest charge rating currently available, making it possible to charge a vehicle in just a few minutes. The Combined Charging Systems (CCS) inlets allow continuous charging at up to 250 A, and temporarily up to 500 A and 1000 V. The new CHARX charging inlets from Phoenix Contact E-Mobility enable both low- and high-power charging (HPC) of electric vehicles. The M series connectors are identified with a laser engraved part number and production batch number to ensure full traceability from raw materials to delivered product, with many options held in stock. A threaded option allows mounting a standard MIL-DTL-38999L backshell. The connectors are smaller in size with the same number of pins as standard MIL-38999 products. The product is a COTS (commercial off-the-shelf) and fulfills various MIL–spec requirements and meets most of the MIL-DTL-38999 requirements. Originally designed for motorsports - as LEMO’s owner, Alex Pesci, has his own racing team - M series connectors are also used in avionics, aerospace, military, security, and heavy duty applications. LEMO’s M series connectors are lightweight triple start ratchet coupling type connectors. Learn more about Amphenol UPC connectors by checking out the PEI Genesis blog post, “Amphenol UPC Power Connector Solutions for HEV/EV Designs.” They are field-installable and repairable. These durable UPC connectors are rated to a minimum 100 mating cycles. The 2-pole and 3-pole versions use RADSOK technology to achieve high amperage, less resistance, and lower voltage drop and T-rise. UPC connectors have a lightweight and space-saving compact plastic shell. Additional information is available on the JAE website.Īmphenol UPC connectors (Ultimate Power Connectors) from PEI Genesis are designed for hybrid electric vehicle (HEV) applications. In addition, as a safety precaution, a double insulation structure has been adopted to protect the live part inside the connector from water intrusion, so that a short circuit will not occur even if the exterior is breached or damaged in any way by unexpected accidents. Replacement of the interface can be done while the cable is attached to the charge unit. The KW04 has been designed in a way that allows for replacement of the plug interface only. Typical charging connectors that have reached their product life span have to be totally replaced. The product meets the European Conformity safety standards and is CE certified. The KW04 Series from JAE is an EV charging connector compatible with the Type-2 CCS (Combined Charging System) electric vehicle fast charging standard. In the larger version 4580 04, tab contacts up to 8 mm can be mated, then at rated currents up to 80 A with contact resistance < 1.0 mmΩ. Depending on the PCB layout or the lead frame, rated currents (at Tamb 20 ☌) up to 60 A with contact resistance < 0.5 mmΩ can be realized. The single-pole and tin-plated contact sockets of the smaller version 4580 03 mate with tab contacts of 5.3 mm x 0.8-1.0 mm or up to 5.3 mm x 2.0 mm. Currently six standard contacts are available. Lumberg’s high-current contact sockets are part number 4580. ![]() ![]() As a specialist for precise punching-bending contacts in high volumes, Lumberg can also easily integrate positioning pegs into the geometry for a perfect fit on the PCB. ![]() The tab contact can optionally be inserted from above or below, or through the circuit board. Phase contacts with a mating area open on both sides are a special feature. The phase contact, which is SMT-soldered onto the PCB, or can be laser-welded onto a lead frame, makes vertical contact with a blade contact on the second PCB. The phase contacts, plugged onto standard tab contacts, optimally connect PCBs that are on top of each other, particularly in tight spaces. Lumberg‘s customized high-current contact elements for automotive applications are installed in millions of mechatronic modules and control units, especially in current electric vehicles. The LSH Series delivers customers a high life cycle and is utilized across many different market segments including automotive, aerospace, industrial, test and measurement, and mass transit. The LSH Series delivers customers a life cycle that can be maintained for 100,000+ mating cycles and at an extremely low cost of ownership. In addition, the polyphenylene sulfide (PPS) insulators interconnect technology features low insertion and extraction forces that are a catalyst for easy mating. The LSH rack and panel connectors from Smiths Interconnect include leading-edge Hypertac hyperboloid contact technology that ensures LSH connectors are immune to shock, vibration and fretting. This week’s Product Roundup highlights high-voltage automotive connectors (800V+) from leading suppliers. ![]()
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